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Type W and DLO 2 kV Cable Cross-Reference and Substitution Guide

Quick answer: North American Type W (ICEA S-75-381 / UL 1650) and DLO (Diesel Locomotive Cable, UL 44 RHH/RHW-2) are 2000 V (2 kV) 90 °C EPR-insulated flexible power cables, but they are not interchangeable: Type W uses a reinforced two-layer portable trailing jacket (1 to 5 cores), whereas DLO is a single-conductor fine-stranded tinned-copper cabinet and skid feeder. Closest international counterparts include DIN VDE 0250-812 (N)SHÖU (0.6/1 kV), NSGAFÖU (1.8/3 kV), and AS/NZS 1802 Type 209 (1.1/1.1 kV).

Applicable standards: ICEA S-75-381 / NEMA WC 58, UL 1650, UL 44, CSA C22.2 No. 96 / No. 38, 30 CFR Part 18 (MSHA).

How Do Type W and 2 kV DLO Differ in Construction?

Although both Type W and DLO carry a 2000 V rating, 90 °C wet/dry EPR dielectric, and thermoset elastomer jackets, their mechanical architectures target completely different mechanical duties. DLO is built for tight cabinet bends on vibrating engines and battery skids, whereas Type W incorporates reinforced double-extruded jacketing for portable ground dragging and crane magnet reels.

ParameterType W Portable Power Cable2 kV DLO (Diesel Locomotive Cable)
Governing StandardsICEA S-75-381 / NEMA WC 58, UL 1650, CSA C22.2 No. 96UL 44 (RHH / RHW-2), CSA C22.2 No. 38 (RW90), NEMA WC 70
Core Count & RangeSingle-conductor (8 AWG to 500 kcmil) or multi-core 2C to 5CStrictly single-conductor (14 AWG through 1111.1 kcmil)
Conductor StrandingASTM B172 rope-lay bare or tinned annealed copperExtra-flexible rope-lay 24 AWG tinned copper strands
Jacket ReinforcementTwo-layer heavy-duty CPE/PCP jacket with integral reinforcement braidSingle-extruded or integral XL-CPE / CSP elastomer jacket (unbraided)
Primary Mechanical DutyPortable power drops, lifting magnet reels, generators, and trailing runsFixed or vibrating trays, switchgear bus drops, drilling rigs, BESS, and traction motors
TEBAOFLEX 2 kV DLO flexible diesel locomotive cable showing fine-stranded tinned copper conductor, separator tape, EPR insulation, and black XL-CPE jacket
Single-conductor 2 kV DLO uses fine 24 AWG tinned-copper rope stranding for tight switchgear bends, requiring flared-barrel compression lugs rather than standard Class B building-wire lugs.

How Do Type W and DLO Cross-Reference Across Global Standards?

Engineers exporting North American skids or sourcing local replacements on international sites must carefully check rated voltage: Type W and DLO are rated 2000 V, whereas most European and Australian low-voltage rubber cables top out at 450/750 V or 0.6/1 kV (1.1/1.1 kV).

Standard / RegionClosest Public DesignationVoltage RatingCore GeometryInsulation & JacketCritical Substitution Boundaries
ICEA S-75-381 / UL 1650
(North America)
Type W2000 V1C or 2C to 5C (no GC pilot)90 °C EPR; reinforced CPE/PCPReference heavy-duty unscreened portable power cable; MSHA flame-accepted for non-ground-monitored circuits.
UL 44 / CSA C22.2
(North America)
DLO / RHH / RHW-22000 V (UL 1000 V/2000 V)Single-core only (14 AWG to 1111 kcmil)90 °C EPR; XL-CPE / CSPReference single-core high-ampacity flexible feeder; do not substitute for multi-core trailing Type W on rough ground.
ICEA S-75-381
(North America Mining)
Type G-GC2000 V3 power + 2 split ground + 1 GC pilot90 °C EPR; reinforced TSE jacketMandatory upgrade over Type W wherever MSHA 30 CFR requires continuous ground-check pilot monitoring.
DIN VDE 0250-812
(Germany / Europe)
(N)SHÖU-J / -O0.6/1 kV (Um 1.2 kV)1C to multi-core Class 5 Cu3GI3 EPR; 5GM3/5GM5 PCP rubberClosest heavy-duty European portable rubber feeder, but limited to 0.6/1 kV—cannot replace 2 kV circuits above 1000 V AC.
DIN VDE 0250-602
(Germany / Switchgear)
NSGAFÖU1.8/3 kV (Um 3.6 kV)Single-core Class 5 tinned Cu3GI3 EPR; 5GM2 PCP outer layerMatches DLO 2 kV voltage margin inside cabinets and rail vehicles, but intended for protected routing rather than open ground drag.
EN 50525-2-21
(Europe / IEC 60245)
H07RN-F450/750 V1C to multi-core Class 5 bare CuEI4 EPR; EM2 PCP rubberValid only on 400 V / 480 V low-voltage circuits; DLO or Type W can step down to replace H07RN-F if glands fit the thicker 2 kV wall.
AS/NZS 1802
(Australia / NZ Mining)
Type 209 / Type 2411.1/1.1 kV to 11/11 kV3 phase + split earth + pilotR-EP-90 EPR; HD-85-PCP rubberAustralian mines mandate screened phase cores and pilot monitoring rather than unscreened multi-core Type W.

Which TEBAOFLEX 2 kV or VDE Construction Fits Your Equipment?

Selecting the right feeder across our mining and portable power cable range depends on whether your installation runs fixed single-core jumpers, crane magnet drums, or ground-monitored mining machinery.

Product ModelRated VoltageCore & Ground ConfigurationRecommended Application
2 kV DLO Flexible Power Cable2000 V1C (14 AWG to 1111.1 kcmil)Generator skids, oil & gas top-drives, battery storage (BESS), and switchgear bus drops.
2000 V Type W Magnet Crane Cable2000 V2C / multi-core aramid-reinforcedScrap-yard lifting magnets, heavy spring/motorized reels, and portable 480 V–2000 V shore/site power.
Type G-GC 2 kV Mining Power Cable2000 V3 power + 2 split ground + 1 GCUnderground drill jumbos, portable substations, and conveyors requiring ground-continuity trip relays.
(N)SHÖU-J / -O Rubber Power Cable0.6/1 kV1C to multi-core Class 5 CuEuropean CE/VDE heavy construction sites, quarry crushers, and mobile 400 V / 690 V feeders.

For ampacity tables and kcmil sizing details, consult our 4/0 DLO cable ampacity and weight guide and SHD-GC vs. Type W mining duty comparison.

What Must Match Before Approving a Type W or DLO Substitute?

Substituting between North American kcmil cables and metric IEC/VDE cables—or swapping DLO for Type W—causes overheating at compression lugs and non-compliance during mine safety inspections unless five technical checks are completed upfront.

Engineering boundary: never crimp standard Class B lugs onto fine-stranded DLO or Type W

Fine-stranded rope-lay conductors (24 AWG strands in DLO and ASTM B172 strands in Type W) have a larger bundle diameter and springback than 19-wire or 37-wire Class B building cable. Always use UL-listed flared-barrel compression lugs and matched hex dies rated for fine-stranded flexible conductors (such as DLO/Class I/Class K).

  • 1. Operating voltage vs. 2000 V insulation ceiling: Never replace a 2 kV Type W or DLO circuit operating at 1000 V–2000 V AC/DC (common on traction drives, 1500 V DC solar/BESS skids, and drill rigs) with a 450/750 V H07RN-F or 0.6/1 kV (N)SHÖU cable.
  • 2. Ground-check pilot monitoring (MSHA compliance): Multi-core Type W has no ground-check pilot conductor. If the trailing circuit feeds mobile mining face equipment requiring fail-safe pilot monitoring, reject Type W and specify Type G-GC (up to 2 kV) or Type SHD-GC (above 2 kV).
  • 3. Conductor tinning in corrosive atmospheres: DLO uses 100% tinned copper strands as standard to prevent sulfur blackening from rubber curing and H2S corrosion on oil rigs; European H07RN-F and standard (N)SHÖU typically use bare copper unless tinned copper is explicitly ordered.
  • 4. NEC free-air vs. tray/conduit ampacity tables: High single-conductor DLO ampacity figures (for example, 405 A for 4/0 AWG in free air at 90 °C) do not apply inside enclosed raceways or multi-conductor Type W assemblies where NEC Table 310.16 / 400.5(A)(2) derating governs.
  • 5. Non-standard locomotive kcmil sizes: Locomotive kcmil gauges such as 262.6 kcmil (133 mm²), 373.7 kcmil (189 mm²), 444.4 kcmil (225 mm²), 535.3 kcmil (271 mm²), and 777.7 kcmil (394 mm²) do not match standard metric 120, 185, 240, or 300 mm² dies—confirm exact lug barrel bore before substituting.
Cross-section of a 2 kV Type G-GC portable mining power cable showing three phase conductors, two split grounding conductors, and one insulated ground-check pilot core
When mobile 2 kV mining equipment requires continuous earth-loop supervision, upgrading from unmonitored Type W to Type G-GC adds symmetrical split grounds plus a dedicated yellow ground-check (GC) pilot conductor.

Frequently Asked Questions About Type W and DLO Cross-References

Maintenance and procurement teams regularly ask whether DLO can be pulled in cable trays, dragged across quarry floors, or swapped with European H07RN-F. Review the four engineering answers below to prevent field failures.

Can single-core DLO directly replace single-core Type W?

In fixed cable trays, generator enclosures, and protected conduit runs (where DLO carries UL RHH/RHW-2 and CT tray markings), DLO is widely used. For exposed portable ground dragging, temporary festoons, or reeling drums, retain braid-reinforced Type W for higher tear resistance.

Can H07RN-F replace Type W on a 480 V North American industrial machine?

Electrically, 450/750 V H07RN-F covers 480 V AC, but NEC/OSHA inspections in the United States and Canada normally require UL 1650 (Type W) or UL 62 (SOOW) listed markings, and Type W provides a thicker, braid-reinforced 2 kV jacket for harsh crush zones.

When must Type W be upgraded to Type G-GC or Type SHD-GC?

Upgrade to 2 kV Type G-GC whenever MSHA or site safety rules require continuous ground-check pilot monitoring on 480 V to 2000 V mobile equipment, and upgrade to shielded Type SHD-GC whenever system voltage exceeds 2000 V or per-phase electrostatic shielding is required.

What details should be included in a Type W or DLO cross-reference request?

Include existing jacket print, operating voltage (AC or DC), AWG/kcmil or mm² conductor size, core count, fixed tray vs. portable trailing/reeling motion, required UL/CSA/MSHA markings, lug barrel series, and total drum footage.

Verify Your Type W, DLO, or Metric Equivalent Specification

Share your existing cable marking, AWG/kcmil or metric size, system voltage, and installation duty. TEBAOFLEX engineers will verify outer diameter, lug compatibility, and UL/ICEA/VDE standard alignment with a factory-direct quote within 24 hours.

Request Technical Cross-Reference Review

Technical references & review record: Technical specifications cross-checked against ICEA S-75-381 / NEMA WC 58, UL 1650, UL 44 (RHH/RHW-2), CSA C22.2 No. 38 & No. 96, 30 CFR Part 18 (MSHA), DIN VDE 0250-812 / 0250-602, and AS/NZS 1802. Technical review updated October 2026 by TEBAOFLEX Engineering.