TEBAOFLEX engineers and manufactures custom flexible rubber, reeling, mining, marine, and high-temperature cables from 0.6/1 kV up to 35 kV. We convert equipment load parameters, customer drawings, or existing sheath markings into verified cable constructions with routine high-voltage test reports and ISPM-15 export drum packing.
Custom cable design at TEBAOFLEX covers five structural layers: conductor stranding, dielectric insulation, hybrid core assembly, tensile or electromagnetic shielding, and heavy-duty elastomeric sheathing. Engineers can specify each layer independently to match voltage drop limits, dynamic reeling stress, and international safety standards.
| Cable Layer | Customizable Options | Engineering Range & Performance | Reference Standards |
|---|---|---|---|
| 01. Conductor Current & Flex Life | Finely stranded bare annealed copper or tinned copper (corrosion & sulfide resistant); rope-lay bunching with reverse-lay pitch for torsional balance. | Cross-sections from 0.5 mm² to 400 mm²; single-core feeder up to 61-core control configurations. | IEC 60228 Class 5 / Class 6 DIN VDE 0295 |
| 02. Insulation & Semicon Dielectric & Thermal | Ethylene Propylene Rubber (EPR / HEPR), XLPE, Silicone Rubber, or fluoropolymer (PFA/FEP); triple-extruded inner/outer semiconductive screens for MV cables. | Rated voltages from 300/500 V, 0.6/1 kV, 3.6/6 kV, 6/10 kV up to 18/30 kV (35 kV); continuous conductor temp up to +90°C or +180°C. | DIN VDE 0207 IEC 60502 / UL 62 |
| 03. Core & Hybrid Assembly Power + Signal + FO | Composite core lay-up combining 3 phases + split earth (3+3E), pilot/monitoring cores, twisted-pair RS485/CANbus data pairs, or embedded fiber-optic tubes. | 6/12/24-core single-mode (G.652D / G.657A) or multi-mode optical fibers in gel-filled loose tubes with central elastomers. | DIN VDE 0250-814 IEC 60794 |
| 04. Tensile & EMC Shielding Anti-Torsion & Screening | Central aramid (Kevlar) load-bearing core, anti-torsion synthetic yarn open braid between inner/outer sheaths, individual/overall tinned copper braid, or galvanized steel wire braid (GSWB). | Permanent tensile load capacity 15 N/mm² to 30 N/mm²; ≥85% optical coverage copper screening for VFD & EMC immunity. | DIN VDE 0250-812 IEC 60092-350 |
| 05. Inner & Outer Sheath Environmental Armor | Polychloroprene (PCP / Neoprene), Chlorosulfonated Polyethylene (CSP / Hypalon), Chlorinated Polyethylene (CPE), Polyether Polyurethane (PUR), or SHF2 mud-resistant LSZH. | Operating ambient -50°C to +90°C; oil resistance (EN 60811-404), flame retardancy (IEC 60332-1-2 / 60332-3), hydrostatic water pressure up to 100 bar. | IEC 60245 (53/57/66) NEK 606 / EN 50525 |
TEBAOFLEX integrates cable structure design, private-label OEM manufacturing, high-voltage laboratory verification, and export container loading within a single manufacturing base. This eliminates specification mismatches between third-party traders and workshop production lines.
Structure & Replacement DesignBefore issuing a commercial quote, our engineers verify conductor ampacity, short-circuit withstand capability, dynamic bending radius, and sheath compatibility against your site equipment.
Routine Testing & CertificationEvery production drum undergoes mandatory factory routine inspections in our laboratory, including conductor DC resistance, AC high-voltage dielectric testing, partial discharge, and sheath mechanical elongation tests.
OEM Branding & Export DeliveryWe support cable distributors, EPC contractors, and equipment OEMs with customized outer jacket printing, sequential meter marks, weather-sealed drum packaging, and complete customs clearance documentation.
A structured four-stage engineering workflow ensures that electrical ratings, mechanical tolerances, sheath markings, and drum dimensions are locked in writing before raw copper stranding and rubber compounding begin.
Submit your cable specification, equipment type, rated voltage, core × cross-section (mm²), order length, and operating environment (temperature, oil, water, or reeling speed).
TEBAOFLEX engineers prepare a project-specific technical datasheet detailing conductor stranding, insulation/sheath wall thickness, outer diameter tolerance, weight, and OEM sheath legend for your approval.
Production proceeds through conductor bunching, rubber extrusion, continuous vulcanization (CV), braiding, and high-voltage spark/dielectric testing with full batch traceability records.
Cables are wound to exact cut lengths per drum with sealed cable ends, custom metal/waterproof drum plates, container blocking reinforcement, and complete shipping documentation.
Select your industry sector below to explore standard and customizable cable series engineered for heavy mechanical stress, continuous flexing, subsea pressure, and extreme thermal environments.
DIN VDE 0250-812 / MT 818NSSHÖU, trailing, shuttle car, and TBM medium-voltage reeling cables up to 35 kV with tear-resistant PCP/CSP jackets.
DIN VDE 0250-814 / JCS 4509Anti-torsion motorized monospiral/cylindrical reeling, spreader basket, and flat festoon cables for STS and RMG cranes.
IEC 60092 / NEK 606Fire-resistant BFOU, RFOU, mud-resistant SHF2 power, and screened IS/OS instrumentation cables for vessels and rigs.
AD8 Water ResistanceJHS, heavy-duty submersible pump power, ROV neutrally buoyant tether, and hydrostatic-tested subsea sensor cables.
IEC 60245 / EN 50525-2-21H07RN-F, YC, YCW, DLO, and welding cables engineered for mobile generators, construction sites, and portable power distribution.
UL AWM / VDE 0285Continuous-flex PUR drag chain cables, double-screened 2XSLCYK-J VFD motor cables, and high-temperature RTD/PFA sensor wires.
Every custom or OEM cable order is supported by verifiable technical documentation required for EPC project submittals, distributor inventory registration, and international customs clearance.
Prepared according to confirmed cable specifications and order terms:
Direct answers for electrical engineers, OEM equipment builders, and overseas procurement teams:
Yes. You can send 2D drawings, existing cable sheath markings, cross-section photos, or equipment operating parameters. Our engineering team analyzes conductor class, insulation/sheath compounds, shielding, and tensile load requirements, then issues a matching or upgraded TEBAOFLEX specification datasheet within 24 hours.
MOQ depends on voltage rating and cross-section size. For common flexible rubber and control cables, standard specifications are often available from stock or with low trial MOQs (100 m to 500 m). Custom multi-core reeling, hybrid fiber-optic, or medium-voltage (3.6/6 kV to 35 kV) cables typically require 300 m to 1,000 m per production run, with standard manufacturing lead times of 10 to 25 working days.
Yes. We support custom outer sheath colors, continuous inkjet or embossed brand/specification legends, sequential meter marking (001m to end), custom drum flange markings, and project-specific cut lengths per reel (e.g., 250 m, 500 m, or exact crane reel lengths) to eliminate field splicing.
Yes. For stocked or active production models, we provide short physical cable samples (typically 30 cm to 1 m) free of charge so your engineers can inspect conductor stranding flexibility, insulation thickness, braiding density, and outer sheath compound quality prior to bulk purchase.
To receive the fastest accurate quote, please share: (1) Application equipment and movement type (fixed, trailing, festoon, or motorized reeling); (2) Rated voltage (e.g., 450/750 V, 0.6/1 kV, 6/10 kV); (3) Number of cores × nominal cross-section (mm²); (4) Environmental exposure (ambient temperature range, oil, water depth, or abrasion); and (5) Total quantity, preferred drum cut lengths, and destination port.
All export cables are wound onto ISPM-15 heat-treated fumigated wooden drums or reinforced steel-wood drums. Both cable ends are hermetically sealed with heat-shrink caps to prevent moisture ingress at sea, wrapped in protective PE film and external wooden battens, and secured inside containers with timber chocks and tension straps.
Send your specification list, equipment parameters, or cable photos to our engineering desk. We will reply within 24 hours with a confirmed structure datasheet, factory lead time, and FOB/CIF quotation.