Flexible Spring Cable | Custom Coiled Cable | TEBAOFLEX
TEBAOFLEX Flexible Spring Cable is a custom coiled cable designed for retractable power, control and signal transmission in mobile equipment, industrial machinery, cranes, automation systems and charging applications. It offers good flexibility, elastic recovery and space-saving cable management for equipment that requires repeated extension and retraction.
Flexible Spring Cable for Retractable Power and Control Applications
TEBAOFLEX Flexible Spring Cable, also known as flexible spiral cable or coiled cable, is designed for equipment that needs a retractable cable connection without loose cable hanging around the working area. The cable can extend during operation and return to a compact coil shape after use, helping keep the installation cleaner and easier to manage.
This type of cable is commonly used in industrial control systems, mobile machinery, crane pendant controls, lifting equipment, automation devices, vehicle connections, charging equipment and handheld electrical tools. Depending on the working environment, TEBAOFLEX can supply PVC, PUR, rubber or halogen-free sheath options.
For demanding industrial use, PUR spring cable is often selected because of its abrasion resistance, oil resistance and good recovery performance. PVC spring cable is suitable for general indoor control and connection applications. Rubber spring cable can be considered where higher mechanical toughness or outdoor flexibility is required.
Typical Construction
- Conductor: Fine stranded copper conductor
- Insulation: PVC, TPE, rubber or halogen-free compound
- Core arrangement: Multi-core cable formed into a spiral structure
- Optional screen: Copper braid or foil screen for signal and control applications
- Outer sheath: PVC, PUR, rubber or customized compound
- Shape: Coiled spring cable with straight ends
- Color: Black, orange, yellow, grey or customized
Technical Parameters
| Item | Typical Option |
|---|---|
| Product type | Flexible Spring Cable / Coiled Cable |
| Rated voltage | 300/500V, 450/750V or customized |
| Conductor | Flexible stranded copper |
| Core number | 2 cores to 24 cores, customized |
| Cross section | 0.14mm² to 6mm², depending on design |
| Outer sheath | PVC, PUR, rubber or halogen-free material |
| Screen | Unscreened or screened version available |
| Working length | Customized according to extension requirement |
| Extension ratio | Usually 3:1 to 5:1, subject to design |
| Temperature range | Approx. -25°C to +80°C, material dependent |
| Application | Power, control, signal and equipment connection |
Final conductor size, coil diameter, straight end length, working length, sheath material and plug assembly can be customized according to the equipment layout.
Applications
TEBAOFLEX Flexible Spring Cable is suitable for:
- Crane pendant control systems
- Hoists and lifting equipment
- Industrial automation equipment
- Mobile machinery and vehicle connections
- Charging cables and retractable power leads
- Handheld tools and control devices
- Machine tools and production lines
- Signal and control circuits requiring flexible movement
For control system applications, this product can be naturally selected together with TEBAOFLEX industrial control cable solutions. You may also connect it with the article How Control Cable Technology Supports Reliable Industrial Automation Systems to strengthen internal linking.
Why Choose TEBAOFLEX Flexible Spring Cable?
A spring cable is not only about cable material. Coil diameter, recovery force, extension length, conductor size and sheath hardness all affect real service performance. TEBAOFLEX helps select the proper cable construction according to movement frequency, working length, installation space and environmental exposure.
For projects requiring oil resistance, outdoor durability or frequent extension, PUR or rubber sheath designs are usually recommended. For general indoor control applications, PVC spring cable can be a practical and cost-effective option.
FAQ
What is a flexible spring cable used for?
It is used for retractable power, control or signal connections in equipment that needs repeated extension and recovery, such as cranes, tools, automation systems and mobile machinery.
What is the difference between spring cable and ordinary flexible cable?
A spring cable is formed into a coil shape, allowing it to extend and retract. Ordinary flexible cable can bend, but it does not automatically return to a compact spiral shape.
Can TEBAOFLEX customize spring cable length and material?
Yes. Coil length, straight end length, conductor size, core number, sheath material, color and screened structure can be customized according to project requirements.
