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Flexible Spring Cable | Custom Coiled Cable | TEBAOFLEX

TEBAOFLEX Flexible Spring Cable is a custom coiled cable designed for retractable power, control and signal transmission in mobile equipment, industrial machinery, cranes, automation systems and charging applications. It offers good flexibility, elastic recovery and space-saving cable management for equipment that requires repeated extension and retraction.

TEBAOFLEX Flexible Spring Cable, also known as flexible spiral cable or coiled cable, is designed for equipment that needs a retractable cable connection without loose cable hanging around the working area. The cable can extend during operation and return to a compact coil shape after use, helping keep the installation cleaner and easier to manage.

This type of cable is commonly used in industrial control systems, mobile machinery, crane pendant controls, lifting equipment, automation devices, vehicle connections, charging equipment and handheld electrical tools. Depending on the working environment, TEBAOFLEX can supply PVC, PUR, rubber or halogen-free sheath options.

For demanding industrial use, PUR spring cable is often selected because of its abrasion resistance, oil resistance and good recovery performance. PVC spring cable is suitable for general indoor control and connection applications. Rubber spring cable can be considered where higher mechanical toughness or outdoor flexibility is required.

Typical Construction

  • Conductor: Fine stranded copper conductor
  • Insulation: PVC, TPE, rubber or halogen-free compound
  • Core arrangement: Multi-core cable formed into a spiral structure
  • Optional screen: Copper braid or foil screen for signal and control applications
  • Outer sheath: PVC, PUR, rubber or customized compound
  • Shape: Coiled spring cable with straight ends
  • Color: Black, orange, yellow, grey or customized

Technical Parameters

ItemTypical Option
Product typeFlexible Spring Cable / Coiled Cable
Rated voltage300/500V, 450/750V or customized
ConductorFlexible stranded copper
Core number2 cores to 24 cores, customized
Cross section0.14mm² to 6mm², depending on design
Outer sheathPVC, PUR, rubber or halogen-free material
ScreenUnscreened or screened version available
Working lengthCustomized according to extension requirement
Extension ratioUsually 3:1 to 5:1, subject to design
Temperature rangeApprox. -25°C to +80°C, material dependent
ApplicationPower, control, signal and equipment connection

Final conductor size, coil diameter, straight end length, working length, sheath material and plug assembly can be customized according to the equipment layout.

Applications

TEBAOFLEX Flexible Spring Cable is suitable for:

  • Crane pendant control systems
  • Hoists and lifting equipment
  • Industrial automation equipment
  • Mobile machinery and vehicle connections
  • Charging cables and retractable power leads
  • Handheld tools and control devices
  • Machine tools and production lines
  • Signal and control circuits requiring flexible movement

For control system applications, this product can be naturally selected together with TEBAOFLEX industrial control cable solutions. You may also connect it with the article How Control Cable Technology Supports Reliable Industrial Automation Systems to strengthen internal linking.

Why Choose TEBAOFLEX Flexible Spring Cable?

A spring cable is not only about cable material. Coil diameter, recovery force, extension length, conductor size and sheath hardness all affect real service performance. TEBAOFLEX helps select the proper cable construction according to movement frequency, working length, installation space and environmental exposure.

For projects requiring oil resistance, outdoor durability or frequent extension, PUR or rubber sheath designs are usually recommended. For general indoor control applications, PVC spring cable can be a practical and cost-effective option.

FAQ

What is a flexible spring cable used for?

It is used for retractable power, control or signal connections in equipment that needs repeated extension and recovery, such as cranes, tools, automation systems and mobile machinery.

What is the difference between spring cable and ordinary flexible cable?

A spring cable is formed into a coil shape, allowing it to extend and retract. Ordinary flexible cable can bend, but it does not automatically return to a compact spiral shape.

Can TEBAOFLEX customize spring cable length and material?

Yes. Coil length, straight end length, conductor size, core number, sheath material, color and screened structure can be customized according to project requirements.

Project Selection Support

To select the TEBAOFLEX Flexible Spring Cable, confirm the operating conditions, conductor configuration, installation route and required performance criteria. Request a Quote

Product Model

Flexible Spring Cable

Product Type

Flexible spring and custom coiled cable

Engineering & Customization Capabilities

Configurable Cable Solutions for Demanding Industrial Applications

Application-Specific Engineering

Cable constructions can be configured according to voltage, installation method, operating environment and equipment requirements.

Flexible Conductor & Core Options

Conductor size, core configuration and cable construction can be selected to match power, control and signal requirements.

Shielding & EMC Options

Screening and shielding constructions are available for applications requiring signal integrity and electromagnetic compatibility.

Sheath Material Options

Rubber, PUR, PVC, silicone and other sheath solutions can be selected according to flexibility, temperature and environmental requirements.

Mechanical Protection Options

Reinforcement, armour and heavy-duty constructions can be provided where additional tensile, abrasion or mechanical protection is required.

Custom Sizes, Lengths & Configurations

Cable dimensions, conductor sizes, colours, markings, reel lengths and project-specific configurations can be reviewed for customization.

Project Support

Quality, Manufacturing & Export Support

From certification and cable testing to manufacturing and export delivery, TEBAOFLEX provides product-specific documentation, production support and shipment preparation for industrial cable projects.

01 / Documentation

Certifications & Quality Documentation

Quality management, product certification and compliance documentation can be reviewed according to product and project requirements.

TEBAOFLEX ISO 9001 quality management system certificate for industrial cable manufacturing
ISO 9001 Quality Management Quality management system documentation.
TEBAOFLEX VDE product certification for industrial and specialty cable products
VDE Product Certification Product certification and compliance documentation.
TEBAOFLEX UL cable certification and product compliance documentation
UL Certification Cable product compliance and certification documentation.
View Certifications & Documentation
02 / Testing

Cable Testing & Quality Inspection

Electrical, insulation and flame-performance testing supports quality verification for flexible, rubber, mining, industrial and specialty cable products according to applicable requirements.

TEBAOFLEX cable partial discharge and high voltage testing in shielded electrical test room
Partial Discharge & High-Voltage Testing Electrical testing supports insulation quality evaluation for applicable medium-voltage and specialty cable products.
TEBAOFLEX cable water immersion electrical testing equipment for insulation resistance and cable quality inspection
Water Immersion Electrical Testing Water-immersion testing supports evaluation of cable insulation and electrical performance under specified conditions.
TEBAOFLEX single cable vertical flame test chamber for flame retardant cable testing and quality inspection
Single Cable Vertical Flame Testing Flame testing supports evaluation of flame propagation performance for applicable cable constructions.
View Testing & Factory Videos
03 / Manufacturing

Cable Manufacturing & Processing

Production lines support planetary stranding and cabling, steel-wire armouring, take-up and reeling for heavy-duty, flexible and specialty cable constructions.

TEBAOFLEX heavy-duty cable planetary stranding and cabling production line for industrial and specialty cable manufacturing
Planetary Stranding & Cabling Planetary stranding equipment supports multi-core heavy-duty and flexible cable constructions.
TEBAOFLEX steel wire cable armouring machine for heavy-duty mining industrial and specialty cable manufacturing
Steel-Wire Cable Armouring Steel-wire armouring provides additional mechanical protection for applicable heavy-duty cable constructions.
TEBAOFLEX heavy-duty cable take-up and reeling production line for flexible rubber and industrial cable manufacturing
Cable Take-Up & Reeling Take-up and reeling equipment supports controlled handling of finished heavy-duty and specialty cable lengths.
View Cable Manufacturing Videos
04 / Export & Delivery

Export Packing & Delivery

Cable reel size, packing method, drum length and shipment preparation can be arranged according to cable dimensions, destination and handling requirements.

TEBAOFLEX industrial cable material flow and cable reel handling during production and packing
Material & Reel Handling Cable reels are prepared and handled according to product dimensions.
TEBAOFLEX industrial cable packing and export delivery preparation for overseas customers
Cable Packing Preparation Packing methods can be selected for project and export requirements.
TEBAOFLEX industrial cable reel container loading and export packing for international shipment
Container Loading Cable reels prepared for container loading and international shipment.
Discuss Packing & Delivery Requirements

Need a Project-Specific Cable Solution?

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