S200XL ISO 19642-5 XLFE cable is an unshielded thin-wall, single-core high-voltage cable for high-power applications that need long-life heat performance and a flexible conductor. Its crosslinked fluoroelastomer insulation is specified for 1000 VAC / 1500 VDC service.
Key Features
- 1000 VAC / 1500 VDC rated unshielded construction.
- 200 °C long-term heat rating stated for 3,000 hours.
- Crosslinked fluoroelastomer (XLFE) thin-wall insulation.
- Bare copper conductor offered with ISO flexible or ISO standard stranding.
- Source data identifies UV resistance, fluid resistance, high current capability, and cut-through resistance.
Applications
Designed for high-power and long-life electrical connections where a thin-wall, single-core high-voltage cable is required.
Technical Parameters
| Parameter | Specification |
|---|---|
| Standard | ISO 19642-5 |
| Rated voltage | 1000 VAC / 1500 VDC |
| Conductor | Bare copper; ISO flexible or standard stranding |
| Insulation | XLFE crosslinked fluoroelastomer |
| Operating temperature | 200 °C for 3,000 h |
| Nominal conductor sizes | 3 to 150 mm²; larger sizes up to 250 mm² available |
| Finished diameter | 3.20 to 21.46 mm for listed flexible sizes |
| Minimum static bend radius | 10 to 64 mm for listed flexible sizes |
What Is S200XL ISO 19642-5 XLFE Cable?
S200XL ISO 19642-5 is an unshielded, thin-wall, single-core high-voltage cable using a bare-copper conductor and crosslinked fluoroelastomer (XLFE) insulation. The listed design is rated 1000 V AC / 1500 V DC and covers 3 to 150 mm², with larger sizes up to 250 mm² available for review.
For procurement and engineering review, TEBAOFLEX can confirm the requested construction against the operating temperature, electrical load, installation space and project documentation before production.
Selection and Ordering Details
- Select conductor section from current, voltage-drop, temperature and installation calculations.
- Choose ISO flexible or standard stranding according to routing and termination requirements.
- Provide cable length, bend requirement, ambient temperature, fluid exposure and required test documentation.
Engineering Notes and Usage Limits
- This version is unshielded and does not provide the screen coverage required for EMC-sensitive high-voltage routes.
- The 200°C/3,000-hour value is a stated thermal rating, not an unlimited continuous-life claim.
- Finished diameter and bend radius vary by conductor size; verify the selected size before designing clips, glands or conduits.
Related High-Temperature Cable Options
- S200XL ISO 19642-9 200°C Shielded XLFE Cable
- Style 3253 / 30144 / 30145 250°C Silicone Wire
- View high-temperature and specialty cables
Frequently Asked Questions
What is S200XL ISO 19642-5 cable?
It is an unshielded thin-wall single-core high-voltage cable with bare copper and XLFE insulation.
What is the voltage rating?
The listed rating is 1000 V AC / 1500 V DC. The complete system must be designed for the applicable electrical rules.
What temperature performance is listed?
The source data states 200°C for 3,000 hours. Actual service life depends on the complete temperature and duty profile.
When should the shielded ISO 19642-9 version be considered?
Use the shielded family when the cable route requires defined screen coverage or electromagnetic compatibility control.
What is needed for a quotation?
Provide conductor section, stranding, length, bend radius, operating temperature, fluid exposure, colour, quantity and required validation.
Send Your Requirements
Send the model or style, conductor size, voltage, temperature, installation conditions, quantity and required test documentation. Our technical team will review the construction before quotation.
