TEBAOFLEX HVR-HVR-D MV Extra Heavy Duty Reeling Rubber Cable 3.6/6 to 12/20 kV - red rubber sheath stripped to show tin-plated copper conductors with EPR insulation and anti-twist braid for motorized reeling applications

HVR/HVR-D MV Extra Heavy Duty Reeling Rubber Cable 3.6/6 to 12/20 kV | TEBAOFLEX

HVR/HVR-D 3.6/6 to 12/20 kV extra heavy-duty rubber round reeling cable with finely stranded tin-plated copper conductors, EPR insulation, embedded anti-twist braid, and red chlorinated rubber sheath (5GM5). Travel speeds up to 180 m/min. Flame retardant, oil-resistant, UV-resistant, LBS-free. HVR-D version includes integrated optical fibres for data transmission.

SKU: HVR-HVRD-MV Category: Brand:
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HVR / HVR-D MV Extra Heavy Duty Reeling Rubber Cable is a medium-voltage rubber round cable engineered for motorized cable reels under extreme operational demands. With rated voltages from 3.6/6 kV up to 12/20 kV, this cable delivers reliable power supply to container cranes, mining equipment, stackers and reclaimers, and ship unloaders at travel speeds up to 180 m/min.

Applications

Designed for motorized cable reels in the most demanding industrial environments, where medium to high dynamic loads are expected during reel operation.

  • Container cranes main power supply, high travel speeds, high mounting location
  • Heavy equipment in mining
  • Stackers and reclaimers
  • Ship unloaders
  • Continuous operation under high loads with multiple diversion roller assemblies
  • Environments with operating temperatures down to -30 C (flexing) or -50 C (fixed)

Construction

  • Conductor: Finely stranded tin-plated electrolytic copper, exceeding EN/IEC 60228 Category 5
  • Core insulation: EPR compound (high-voltage quality) in a sandwich process with inner semi-conductive stress control layer and outer semi-conductive insulation shield layer (easy strip)
  • Anti-twist braid: Embedded braid of synthetic yarns with very high tensile load between inner and outer sheath
  • Inner sheath: Extruded sheath of GM1b synthetic rubber compound filling the interstices
  • Outer sheath: Chlorinated heavy-duty rubber compound 5GM5, colour red
  • Conductor coding: Black insulation with white numbers
  • Stranding: Conductors in layers stranded, earth conductor divided into three parts in the interstices (without optic fibres) or halved in the interstices (with optic fibres)
  • HVR-D version: Integrated optical fibre elements (12 or 24 fibres in loose tubes) for reliable data transmission

Important Features

  • Flame retardant and self-extinguishing (DIN VDE 0482 part 265-2-1, IEC 60332-1)
  • CFC-free
  • Oil-resistant
  • UV-resistant
  • LBS-free / silicone-free
  • Ozone resistant
  • Resistant to humidity
  • Unlimited resistance to atmospheric corrosion

Technical Data

PropertySpecification
Rated voltage Uo/U3.6/6 kV; 6.0/10.0 kV; 8.7/15.0 kV; 12.0/20.0 kV
Maximum permitted AC operating voltage4.2/7.2 kV; 7.0/12.0 kV; 10.2/18.0 kV; 14.0/24.0 kV
Maximum permitted DC operating voltage5.4/10.8 kV; 9.0/18.0 kV; 13.0/26.0 kV; 18.0/36.0 kV
Temperature range in motion-30 C to +80 C
Temperature range fixed-50 C to +80 C
Maximum operating temperature at conductor90 C
Short-circuit temperature at conductor250 C
Maximum travel speed180 m/min (over 180 m/min on request)
Minimum bending radius on reel12 x cable diameter
Minimum bending radius at deflection pulley15 x cable diameter
Minimum bending radius at S-type directional changes20 x cable diameter
Torsional stress+/- 25 degrees/m
Tensile load-bearing capacity20 N/mm2 conductor cross section
Combustion behaviourFlame retardant and self-extinguishing acc. DIN VDE 0482-265-2-1; IEC 60332-1
BrandTEBAOFLEX
MarkingTEBAOFLEX HVR/HVR-D G mm2 kV ww-yyyy

Design Codes (N)TSCGEWOEU

CodeMeaning
(N)Adapted to a standard
TSHeavy duty cable
CGEConducting non-metallic covering surrounding the insulation outer conductor
WResistant to atmospheric corrosion
OEOil-resistant outer sheath
UOuter sheath of low flammability (DIN EN 60332-1-2)
FOWith fiber optic (HVR-D version)

Available Sizes – HVR (Power Cable)

Core configurationCross sectionOuter min-maxWeight approx.Permitted tensile loadMin. order qty
3×25+3X25/325 mm241.0-43.0 mm2,540 kg/km3,000 N250 m
3×35+3X25/335 mm242.0-44.0 mm2,825 kg/km3,000 N250 m
3×50+3X25/350 mm246.0-49.0 mm3,460 kg/km3,000 N250 m
3×70+3X35/370 mm250.0-53.0 mm4,400 kg/km4,200 N250 m
3×95+3X50/395 mm255.0-58.0 mm5,570 kg/km7,125 N250 m
3×120+3X70/3120 mm2On request
3×150+3X70/3150 mm2On request

Rated voltage: 3.6/6 kV up to 8.7/15 kV. Special low temperature versions to -45 C available on request.

Available Sizes – HVR-D with Optical Fibres

Core configurationCross sectionOuter min-maxWeight approx.Permitted tensile loadMin. order qty
3×25+2×25/2+12FO25 mm242.7-45.7 mm2,830 kg/km1,500 N250 m
3×35+2×25/2+12FO35 mm245.5-48.5 mm3,390 kg/km2,100 N250 m
3×50+2×25/2+24FO50 mm248.3-51.3 mm3,590 kg/km3,000 N250 m
3×70+2×35/2+24FO70 mm253.1-57.1 mm5,130 kg/km4,200 N250 m
3×95+2×50/2+24FO95 mm257.0-61.0 mm6,120 kg/km5,700 N250 m
3×120+2×70/2+24FO120 mm2On request
3×150+2×70/2+24FO150 mm2On request

Rated voltage: 3.6/6 kV up to 8.7/15 kV. FO = Fiber Optic. Minimum Order Quantity is 250 m.

Fibre Optic Specifications (HVR-D)

Fibre typeCore/fibre diameterAttenuation at 850 nmAttenuation at 1310 nmAttenuation at 1550 nm
Mono-Mode (E9/125)9/125 um–0.35-0.40 dB/km0.20-0.28 dB/km
Multi-Mode (50/125)50/125 um2.6-3.0 dB/km0.8-1.0 dB/km–
Multi-Mode (62.5/125)62.5/125 um3.0-3.5 dB/km0.8-1.5 dB/km–

Standards

  • DIN VDE 0250 part 814, VDE Reg.-No. 9809
  • IEC 9314T.3, DIN VDE 0888 (optical fiber cable)
  • EN/IEC 60228 (conductor category 5)
  • DIN VDE 0482 part 265-2-1, IEC 60332-1 (combustion)
  • DIN EN 60332-1-2 (low flammability)
Brand

TEBAOFLEX

Cable Model

HVR / HVR-D

Cable Type

MV Extra Heavy Duty Rubber Round Reeling Cable

Designation

(N)TSCGEWOEU / (N)TSCGEWOEU-FO

Rated Voltage

3.6/6 kV; 6.0/10 kV; 8.7/15 kV; 12/20 kV

Max AC Operating Voltage

4.2/7.2 kV; 7.0/12.0 kV; 10.2/18.0 kV; 14.0/24.0 kV

Conductor

Finely stranded tin-plated electrolytic copper, exceeding EN/IEC 60228 Cat. 5

Core Insulation

EPR compound (high-voltage quality) in sandwich process

Anti-Twist Layer

Embedded braid of synthetic yarns between inner and outer sheath

Inner Sheath

GM1b synthetic rubber compound

Outer Sheath

Chlorinated heavy-duty rubber compound 5GM5

Sheath Colour

Red

Core Identification

Black insulation with white numbers

Operating Temperature (Moving)

-30 C to +80 C

Operating Temperature (Fixed)

-50 C to +80 C

Max Conductor Temperature

90 C

Short-circuit Temperature

250 C

Max Travel Speed

180 m/min (over 180 m/min on request)

Minimum Bending Radius

12 x diameter on reel; 15 x at pulley; 20 x at S-type changes

Torsional Stress

+/- 25 degrees/m

Tensile Load Capacity

20 N/mm2 conductor cross section

Combustion Behaviour

Flame retardant and self-extinguishing (DIN VDE 0482-265-2-1; IEC 60332-1)

Special Features

Flame retardant, CFC-free, oil-resistant, UV-resistant, LBS-free, silicone-free, ozone resistant

Fibre Optic (HVR-D)

12 or 24 fibres in loose tubes; Mono-Mode E9/125, Multi-Mode 50/125, 62.5/125

Standards

DIN VDE 0250-814; IEC 9314T.3; DIN VDE 0888; EN/IEC 60228; IEC 60332-1; DIN EN 60332-1-2

Applications

Motorized cable reels, container cranes, mining equipment, stackers and reclaimers, ship unloaders

Marking

TEBAOFLEX HVR/HVR-D G mm2 kV ww-yyyy

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