EV Charging Power and Cat6A Data Cable
TEBAOFLEX EV Charging Power and Cat6A Data Cable is a hybrid cable for electric vehicle chargepoint installations that require high-voltage power delivery and screened Cat6A data communication in one cable assembly. It is suitable for smart charging systems, load management and real-time charging data monitoring.
The cable combines Class 2 stranded copper power cores with a solid copper Cat6A data pair. Steel wire armour provides additional mechanical protection for outdoor, exterior-wall and direct-burial installations, while the LSZH construction supports use in public and enclosed environments.
Key Features
- Combined EV power and screened Cat6A data cable.
- Power voltage rating: 0.6/1 kV.
- Power and data test voltage options up to 5000V and 2000V to screen.
- Class 2 stranded copper power conductors.
- Class 1 solid copper Cat6A data conductors.
- XLPE power insulation and PE data-pair insulation.
- Aluminium/polyester tape screen with tinned copper drain wire.
- Galvanized steel wire armour for outdoor and direct-burial protection.
- LSZH inner and outer sheath construction with UV-resistant outer sheath.
- Operating temperature: fixed installation -30 C to +80 C; installation range -5 C to +50 C.
Construction
| Component | Specification |
|---|---|
| Power conductors | Class 2 stranded copper |
| Power insulation | XLPE |
| Data pair | Cat6A, Class 1 solid copper |
| Data insulation | PE |
| Data screen | Aluminium/polyester tape with tinned copper drain wire |
| Inner sheath | LSZH, black |
| Armour | Galvanized steel wire armour |
| Outer sheath | LSZH, UV resistant, black |
Available Cable Sizes
| Power cores | Power cross-section | Cat6A data size | Over-bedding diameter | Over-armour diameter | Overall diameter | Weight | Maximum pulling tension |
|---|---|---|---|---|---|---|---|
| 3 | 6 mm2 | 23 AWG | 16.0 mm | 18.5 mm | 21.7 mm | 1002 kg/km | 568 N/mm2 |
| 5 | 6 mm2 | 23 AWG | 19.1 mm | 22.3 mm | 25.8 mm | 1479 kg/km | 909 N/mm2 |
Electrical Characteristics
| Power cross-section | Power conductor DC resistance at 20 C | Data conductor DC resistance at 20 C | Insulation resistance | Mutual capacitance | Inductance | L/R ratio | Current in air at 30 C | Current clipped at 30 C | Current in trunking at 30 C |
|---|---|---|---|---|---|---|---|---|---|
| 6 mm2 | 3.4 ohm/km | 9.38 ohm/100 m | 1000 Mohm/km | 115 nF/km | 1 mH/km | 60 us/ohm | 54 A | 44 A | 46 A |
Applications
- Smart electric vehicle chargepoints.
- Mode 1, Mode 2 and Mode 3 EV charging installations.
- Public and commercial charging infrastructure.
- Exterior-wall clipped installation.
- Direct-burial charging cable routes.
- EV charging systems requiring simultaneous power and Cat6A data communication.
Installation and Selection Notes
Confirm the charging mode, power conductor arrangement, data network requirements, cable route, installation method, burial conditions, bending radius, pulling tension and required cable length before ordering. Actual dimensions and electrical performance may vary with the selected construction and manufacturing tolerances.
TEBAOFLEX can review the chargepoint design and recommend the suitable power and Cat6A data cable configuration for the intended current, communication and installation conditions.
Request a Quote
Send the chargepoint type, power requirement, data specification, cable length, installation method and quantity. TEBAOFLEX can prepare a technical proposal for an EV charging power and Cat6A data cable.
Need a combined EV power and data cable? Submit your requirements to TEBAOFLEX technical support for a project-specific recommendation.
