Product Overview: TEBAOFLEX H07BZ5-F 450/750 V PUR EV Charging Cable is a halogen-free flexible AC charging cable referenced to EN 50620 and IEC 62893-3 (62893 IEC 131), combining Class 5 copper power/PE conductors, integrated 0.5/0.75 mm² CP/PP pilot core(s), EVI-2 insulation, and an abrasion-resistant PUR/TPU Type EVM-1 outer sheath.
1. Application Scope: Mode 1–3 AC EV Charging Leads
H07BZ5-F serves EVSE wallbox manufacturers, Type 1 / Type 2 / GB/T charging harness assemblers, and commercial parking operators requiring supple cold-weather coiling and asphalt drag endurance:
- Single-Phase AC Leads (3.7 kW–7.4 kW):
3G2.5 + 1×0.5(16–20 A) and3G6 + 1×0.5(32 A) domestic wallboxes and portable Mode 2 IC-CPD cords. - Three-Phase AC Leads (11 kW–43 kW):
5G2.5 + 1×0.5(16 A, 11 kW),5G6 + 1×0.5(32 A, 22 kW), and5G10–5G16 + 2×0.5(63 A commercial AC posts). - Forecourt & Kerbside Exposure: Resists accidental tyre roll-over, wet tarmac abrasion, oils, UV, ozone, and sub-zero flexing down to -40°C.
AC vs. DC EV Charging Boundary: Specify H07BZ5-F (450/750 V) strictly for AC charging Modes 1–3. For high-power Mode 4 DC fast-charging leads up to 1.5 kV DC (with heavy DC+/DC- cores and CC/CP signal pairs), specify S1BZ5-F 1.5 kV DC EV Fast-Charging Cable or explore our Rubber & Flexible Cables range.
2. Cable Construction (EN 50620 / IEC 62893-3 Hierarchy)
Confirm finished outer diameter tolerances and pilot core count (1 × 0.5 vs. 2 × 0.5 mm²) against your vehicle plug strain-relief boot before release:
1.5 mm² to 16 mm² in 3G or 5G layouts).HD 308 S2 (Brown, Blue, Green/Yellow; plus Black, Grey on 5G).1 × 0.5 mm² or 2 × 0.5 mm² (0.75 mm² optional) Class 5 copper pilot core(s) with EVI-2 insulation for IEC 61851-1 PWM control signalling.3. Electrical, Thermal & Environmental Characteristics
Standards below represent construction and test references—request specific third-party approval or batch test reports matching your destination market at inquiry stage:
| Technical Parameter | Reference Standard / Value |
|---|---|
| Design Reference | EN 50620 (H07BZ5-F) & IEC 62893-3 (62893 IEC 131) |
| Rated & Test Voltage | 450/750 V AC; AC routine dielectric test 2,500 V (power cores) / 1,500 V (0.5 mm² pilot cores) |
| Temperature Rating | Cold handling down to -40°C; continuous max. conductor temperature +90°C (confirm ambient derating per EN 50620) |
| Minimum Bending Radius | 5 × to 6 × overall diameter in free flexible charging service; max. copper pull stress 15 N/mm² |
| Halogen, Flame & Fluid Resistance | Halogen-free per EN 50525-1 Annex B / IEC 62821-1; flame retardant per EN 60332-1-2; oil resistant per EN 60811-404; UV & ozone resistant |
4. EN 50620 Reference AC Core Layouts & Ordering SKU Table
Representative EN 50620 / IEC 62893-3 wall thicknesses and overall diameter windows for Type 1 / Type 2 / GB/T connector gland matching (exact production OD confirmed on quotation drawing):
| Part SKU | Core Layout (mm²) | Typical AC Charger Class | Ref. EVI-2 Insulation (mm) | Ref. EVM-1 Sheath (mm) | EN 50620 Ref. OD Window (mm) |
|---|---|---|---|---|---|
TF-BZ5-3G1.5-1P | 3G1.5 + 1 × 0.5 | 1-Phase 10–13 A Mode 2 Cord | 0.8 | 1.4 | 9.6–11.4 |
TF-BZ5-3G2.5-1P | 3G2.5 + 1 × 0.5 | 1-Phase 16–20 A (3.7 kW) | 0.9 | 1.5 | 10.8–13.0 |
TF-BZ5-3G2.5-2P | 3G2.5 + 2 × 0.5 | 1-Phase 16–20 A (CP + PP) | 0.9 | 1.5 | 11.0–13.2 |
TF-BZ5-3G6-1P | 3G6 + 1 × 0.5 | 1-Phase 32 A (7.4 kW Wallbox) | 1.0 | 1.8 | 13.2–16.4 |
TF-BZ5-3G6-2P | 3G6 + 2 × 0.5 | 1-Phase 32 A (7.4 kW CP + PP) | 1.0 | 1.8 | 13.5–16.8 |
TF-BZ5-5G2.5-1P | 5G2.5 + 1 × 0.5 | 3-Phase 16–20 A (11 kW Wallbox) | 0.9 | 1.7 | 12.6–15.6 |
TF-BZ5-5G2.5-2P | 5G2.5 + 2 × 0.5 | 3-Phase 16–20 A (11 kW CP + PP) | 0.9 | 1.7 | 12.8–15.8 |
TF-BZ5-5G6-1P | 5G6 + 1 × 0.5 | 3-Phase 32 A (22 kW Commercial) | 1.0 | 2.0 | 15.8–19.6 |
TF-BZ5-5G6-2P | 5G6 + 2 × 0.5 | 3-Phase 32 A (22 kW CP + PP) | 1.0 | 2.0 | 16.0–19.9 |
TF-BZ5-5G10-2P | 5G10 + 2 × 0.5 | 3-Phase 50–63 A (43 kW AC Post) | 1.2 | 2.4 | 19.8–24.2 |
TF-BZ5-5G16-2P | 5G16 + 2 × 0.5 | 3-Phase 63 A+ Heavy AC Feeder | 1.2 | 2.6 | 22.6–27.5 |
5. Frequently Asked Questions
Which EV charging modes use H07BZ5-F cable?
H07BZ5-F is engineered for AC EV charging Modes 1, 2, and 3 (3.7 kW, 7.4 kW, 11 kW, 22 kW, and 43 kW single- and three-phase charging leads).
Can H07BZ5-F be used for Mode 4 DC fast charging?
No—H07BZ5-F is rated at 450/750 V AC. For Mode 4 DC fast-charging dispenser leads up to 1.5 kV DC, specify S1BZ5-F 1.5 kV DC Charging Cable.
Do I need 1 × 0.5 mm² or 2 × 0.5 mm² pilot cores?
Tethered Type 2 wallbox cables typically require 1 × 0.5 mm² (CP only, with the PP resistor inside the plug), whereas Mode 2 IC-CPD cords or dual-ended trunk leads often require 2 × 0.5 mm² (or 0.75 mm²).
Is H07BZ5-F supplied as bulk cable or finished plug assemblies?
It is supplied primarily as bulk drum cable or cut lengths for EVSE and harness manufacturers; plug crimping, sealing, and assembly certification must be validated for the complete lead.
Can custom TPU sheath colours or spiral coiled cords be produced?
Yes—besides matte black EVM-1 TPU, custom RAL sheath colours (safety orange, signal green, blue), OEM jacket legends, and coiled/straight lengths can be reviewed against MOQ.
What details should I submit for an H07BZ5-F quotation?
Send core configuration (e.g., 3G6+1×0.5 or 5G6+1×0.5), plug gland OD tolerance, sheath colour, order meterage, destination market, and required test/approval documents.
Request H07BZ5-F 450/750 V EV Charging Cable Spec & Quote
Share your AC wallbox current (16A / 32A / 63A), 3G or 5G core schedule, and connector gland OD window. TEBAOFLEX will issue a factory drawing and quotation.
