FHLR2GCB2G Silicone Cable for EV Powertrain | TEBAOFLEX

FHLR2GCB2G Silicone Cable for Electric and Hybrid Vehicles

TEBAOFLEX FHLR2GCB2G Silicone Cable is an extra-flexible, shielded high-voltage automotive cable designed for electric and hybrid vehicle powertrains. It is suitable for high-current electrical connections where flexibility, electromagnetic compatibility and reliable thermal performance are required.

The cable supports up to 600V AC and 1000V DC, with an operating temperature range from -40 C to +180 C. Its construction combines extra-flexible bare copper strands, silicone rubber insulation, aluminium/PET foil tape and a tinned copper braid screen for EMC protection.

Cable Design and Construction

• Conductor: Extra-flexible bare copper strands for compact vehicle routing and repeated bending.
• Insulation: High-performance silicone rubber for flexible high-temperature operation.
• Shielding: Aluminium/PET foil tape plus a tinned copper braid screen for electromagnetic compatibility protection.
• Outer sheath: Silicone rubber, typically orange for high-voltage cable identification.
• Surface: Talc-free outer finish for clean handling and assembly.

Key Features

• Extra-flexible construction for tight routing spaces and compact vehicle assemblies.
• Voltage capability up to 600V AC and 1000V DC.
• Operating temperature from -40 C to +180 C.
• Thermal shock resistance for demanding automotive environments.
• Aluminium/PET foil and tinned copper braid shielding for EMC control.
• Orange silicone sheath for high-voltage circuit identification.
• Small bending radii for easier installation around batteries, inverters and motors.

Automotive Applications

• Electric vehicle battery and inverter connections.
• Hybrid vehicle powertrain wiring.
• Electric motor and drive system connections.
• High-voltage automotive electrical assemblies.
• Battery packs, charging systems and power conversion equipment.

Standards and Selection

FHLR2GCB2G is designed with automotive cable requirements such as ISO 19642 and LV 216 in mind. The exact cable size, voltage rating, shielding construction, current capacity, bending radius and vehicle installation requirements should be confirmed against the applicable vehicle platform and project specification.

When selecting the cable, confirm the conductor cross-section, continuous current, peak current, AC or DC voltage, temperature exposure, shielding termination, cable length and required quantity. TEBAOFLEX can review these parameters and recommend a suitable construction.

Request a Quote

Send your vehicle or equipment information, conductor size, voltage, current, cable length, temperature range, shielding requirement and quantity. TEBAOFLEX can prepare a technical proposal for FHLR2GCB2G Silicone Cable.

Need a shielded automotive silicone cable? Submit your requirements to TEBAOFLEX technical support for a project-specific recommendation.