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ConnectEV Electric Vehicle Charging and CAT5e Cable | TEBAOFLEX

TEBAOFLEX ConnectEV Electric Vehicle Charging and CAT5e Cable combines 3-core EV power conductors with 4-pair CAT5e data cable for public and commercial charging points, available in 4 mm2 and 6 mm2 configurations.

ConnectEV Electric Vehicle Charging and CAT5e Cable

TEBAOFLEX ConnectEV Electric Vehicle Charging and CAT5e Cable combines three power cores with a CAT5e data cable in one integrated cable for electric vehicle charging point installations. It is designed for charging systems that need both power delivery and data communication through a single cable assembly.

The cable is suitable for public and commercial electric vehicle charging points and can also be considered for other installations where power and CAT5e data transmission are required. Its black PVC outer sheath protects the combined cable construction, while the power and data elements are separated and screened within the cable.

Key Features

  • Combined 3-core power cable and 4-pair CAT5e data cable.
  • Voltage rating from 600V to 1000V.
  • 4kV test voltage.
  • Class 2 stranded copper power conductors.
  • XLPE insulation for the power cable.
  • PVC insulation for the CAT5e data cable.
  • Aluminium tape screen and drain wire for the CAT5e section.
  • Black PVC overall bedding and low-smoke zero-halogen CAT5e sheath option.
  • Temperature range from -30 C to +80 C.
  • Minimum bending radius: 8 x overall diameter.

Construction

ComponentConstruction
Power cable3-core Class 2 stranded copper conductor
Power insulationXLPE
CAT5e cable4-pair data cable
CAT5e insulationPVC
ScreenAluminium tape with drain wire
BeddingPVC
CAT5e sheathLSZH
Overall sheathBlack PVC

Available References and Dimensions

ReferenceConductor sizeCore configurationStrandingOverall diameterWeight
CONNECTEV3X44 mm23-core and CAT5eClass 214 mm265 kg/km
CONNECTEV3X66 mm23-core and CAT5eClass 215 mm380 kg/km

Electrical Parameters

ConfigurationMaximum DC resistance at 20 CMaximum AC resistance at 90 CShort-circuit current at 1 secondVoltage dropCutting lengthDrum dimensions
3 x 4 mm24.61 ohm/km5.88 ohm/km0.572 kA7.731 mV/A/m1000 m1000 x 750 mm
3 x 6 mm23.08 ohm/km3.93 ohm/km0.858 kA5.191 mV/A/m1000 m1050 x 750 mm

Applications

  • Public electric vehicle charging points.
  • Commercial EV charging infrastructure.
  • Electric vehicle power and data connection systems.
  • Charging installations requiring integrated CAT5e communication.
  • Other power and data installations using a combined cable design.

Standards and Compliance

Reference standards shown for ConnectEV cable include FG16OR16, IEC 60228, IEC 60502-1 and IEC 60332-1-2. The selected cable construction and installation should be checked against the applicable EV charging equipment, local electrical regulations and project requirements.

Actual cable dimensions may vary within manufacturing tolerances. Confirm the final cable size, drum arrangement, current requirement and installation method before ordering.

Request a Quote

Send the charging point type, conductor size, required length, communication requirements, installation environment and quantity. TEBAOFLEX can recommend a suitable ConnectEV Electric Vehicle Charging and CAT5e Cable configuration for your project.

Need a combined EV power and data cable? Submit your requirements to TEBAOFLEX technical support for a project-specific proposal.

Brand

TEBAOFLEX

Cable Model

ConnectEV

Cable Type

EV Power and Cat5e Data Cable

Rated Voltage

600-1000 V

Conductor

Class 2 stranded copper power cores

Insulation

XLPE power / PVC Cat5e

Sheath

Black PVC overall sheath

Screening / Armour

Aluminium tape + drain wire

Core Configuration / Size

3 x 4 mm2 or 3 x 6 mm2 + 4-pair Cat5e

Temperature Range

-30 C to +80 C

Minimum Bending Radius

8 x OD

Application

Public and commercial EV charging points

Engineering & Customization Capabilities

Configurable Cable Solutions for Demanding Industrial Applications

Application-Specific Engineering

Cable constructions can be configured according to voltage, installation method, operating environment and equipment requirements.

Flexible Conductor & Core Options

Conductor size, core configuration and cable construction can be selected to match power, control and signal requirements.

Shielding & EMC Options

Screening and shielding constructions are available for applications requiring signal integrity and electromagnetic compatibility.

Sheath Material Options

Rubber, PUR, PVC, silicone and other sheath solutions can be selected according to flexibility, temperature and environmental requirements.

Mechanical Protection Options

Reinforcement, armour and heavy-duty constructions can be provided where additional tensile, abrasion or mechanical protection is required.

Custom Sizes, Lengths & Configurations

Cable dimensions, conductor sizes, colours, markings, reel lengths and project-specific configurations can be reviewed for customization.

Project Support

Quality, Manufacturing & Export Support

From certification and cable testing to manufacturing and export delivery, TEBAOFLEX provides product-specific documentation, production support and shipment preparation for industrial cable projects.

01 / Documentation

Certifications & Quality Documentation

Quality management, product certification and compliance documentation can be reviewed according to product and project requirements.

TEBAOFLEX ISO 9001 quality management system certificate for industrial cable manufacturing
ISO 9001 Quality Management Quality management system documentation.
TEBAOFLEX VDE product certification for industrial and specialty cable products
VDE Product Certification Product certification and compliance documentation.
TEBAOFLEX UL cable certification and product compliance documentation
UL Certification Cable product compliance and certification documentation.
View Certifications & Documentation
02 / Testing

Cable Testing & Quality Inspection

Electrical, insulation and flame-performance testing supports quality verification for flexible, rubber, mining, industrial and specialty cable products according to applicable requirements.

TEBAOFLEX cable partial discharge and high voltage testing in shielded electrical test room
Partial Discharge & High-Voltage Testing Electrical testing supports insulation quality evaluation for applicable medium-voltage and specialty cable products.
TEBAOFLEX cable water immersion electrical testing equipment for insulation resistance and cable quality inspection
Water Immersion Electrical Testing Water-immersion testing supports evaluation of cable insulation and electrical performance under specified conditions.
TEBAOFLEX single cable vertical flame test chamber for flame retardant cable testing and quality inspection
Single Cable Vertical Flame Testing Flame testing supports evaluation of flame propagation performance for applicable cable constructions.
View Testing & Factory Videos
03 / Manufacturing

Cable Manufacturing & Processing

Production lines support planetary stranding and cabling, steel-wire armouring, take-up and reeling for heavy-duty, flexible and specialty cable constructions.

TEBAOFLEX heavy-duty cable planetary stranding and cabling production line for industrial and specialty cable manufacturing
Planetary Stranding & Cabling Planetary stranding equipment supports multi-core heavy-duty and flexible cable constructions.
TEBAOFLEX steel wire cable armouring machine for heavy-duty mining industrial and specialty cable manufacturing
Steel-Wire Cable Armouring Steel-wire armouring provides additional mechanical protection for applicable heavy-duty cable constructions.
TEBAOFLEX heavy-duty cable take-up and reeling production line for flexible rubber and industrial cable manufacturing
Cable Take-Up & Reeling Take-up and reeling equipment supports controlled handling of finished heavy-duty and specialty cable lengths.
View Cable Manufacturing Videos
04 / Export & Delivery

Export Packing & Delivery

Cable reel size, packing method, drum length and shipment preparation can be arranged according to cable dimensions, destination and handling requirements.

TEBAOFLEX industrial cable material flow and cable reel handling during production and packing
Material & Reel Handling Cable reels are prepared and handled according to product dimensions.
TEBAOFLEX industrial cable packing and export delivery preparation for overseas customers
Cable Packing Preparation Packing methods can be selected for project and export requirements.
TEBAOFLEX industrial cable reel container loading and export packing for international shipment
Container Loading Cable reels prepared for container loading and international shipment.
Discuss Packing & Delivery Requirements

Need a Project-Specific Cable Solution?

Share your voltage, conductor size, cable length, application and destination for review.

Request a Quote