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Composite Umbilical Cable | Hybrid Power Signal Cable | TEBAOFLEX

TEBAOFLEX Composite Umbilical Cable is a custom hybrid cable that integrates power cores, control wires, signal pairs, fiber optic elements and optional pneumatic or hydraulic tubes into one cable structure. It is designed for ROV systems, subsea equipment, offshore machinery, robotics and special industrial applications requiring compact routing and reliable multi-function transmission.

TEBAOFLEX Composite Umbilical Cable is a hybrid cable solution that can combine power, control, signal, fibre optic and optional fluid-transfer elements in one integrated construction. It is designed for ROV systems, subsea equipment, offshore installations and specialized industrial machinery where separate cables would increase space, handling or installation complexity.

Each composite umbilical cable is configured around the equipment requirement. A design may include only the elements needed for the project, such as flexible power conductors, control cores, shielded signal pairs, optical fibres, pneumatic tubes, hydraulic hoses and strength members.

Composite Umbilical Cable Functions

  • Power transmission: flexible copper conductors can supply equipment power.
  • Control and signal transmission: control cores and twisted pairs can support monitoring and communication functions.
  • Fibre optic integration: single-mode or multimode optical fibres can be incorporated where data performance is required.
  • Optional fluid transfer: pneumatic tubes, hydraulic tubes or fluid hoses can be included for suitable applications.
  • Mechanical support: aramid yarn, steel wire or customized strength members can help address tensile loading requirements.

Configurable Construction

The core schedule, screening, strength member and sheath material are selected according to voltage, data transmission, bending, tensile load, environmental exposure and installation method. Optional foil screening and copper braid shielding can be used where the application requires improved signal protection.

Design ElementAvailable Configuration
Product typeComposite umbilical cable
FunctionsPower, control, signal, fibre optic and optional fluid transmission
Rated voltage300 V, 300/500 V, 0.6/1 kV or customized
Signal optionsControl cores, twisted pairs and shielded communication units
Fibre opticSingle-mode or multimode option
Tube optionsPneumatic tube, hydraulic tube or fluid hose option
Strength memberAramid yarn, steel wire or customized option
Outer sheathPUR, TPU, PE, rubber or halogen-free compound

Typical Applications

  • ROV and remotely operated subsea systems
  • Subsea inspection, monitoring and intervention equipment
  • Offshore platforms and marine equipment
  • Robotics, automation and customized industrial systems
  • Applications requiring combined electrical, optical and fluid services

Project Selection Support

To specify a composite umbilical cable, provide the voltage and current requirements, control and data protocol, optical-fibre requirement, tube or hose details, operating depth or environment, installation route, minimum bend radius and expected tensile load. TEBAOFLEX can develop a practical hybrid cable construction based on these confirmed project inputs.

Request a Quote for a Composite Umbilical Cable

Product Type

Composite Umbilical Cable

Functions

Power, control, signal, fibre optic and optional fluid transmission

Rated Voltage

300 V to 0.6/1 kV; customized

Power Conductors

Flexible copper

Signal Options

Twisted pairs and shielded communication units

Fibre Optic

Single-mode or multimode option

Tube Options

Pneumatic tube, hydraulic tube or fluid hose option

Strength Member

Aramid yarn, steel wire or customized option

Outer Sheath

PUR, TPU, PE, rubber or halogen-free compound

Application

ROV, subsea, offshore and industrial equipment

Engineering & Customization Capabilities

Configurable Cable Solutions for Demanding Industrial Applications

Application-Specific Engineering

Cable constructions can be configured according to voltage, installation method, operating environment and equipment requirements.

Flexible Conductor & Core Options

Conductor size, core configuration and cable construction can be selected to match power, control and signal requirements.

Shielding & EMC Options

Screening and shielding constructions are available for applications requiring signal integrity and electromagnetic compatibility.

Sheath Material Options

Rubber, PUR, PVC, silicone and other sheath solutions can be selected according to flexibility, temperature and environmental requirements.

Mechanical Protection Options

Reinforcement, armour and heavy-duty constructions can be provided where additional tensile, abrasion or mechanical protection is required.

Custom Sizes, Lengths & Configurations

Cable dimensions, conductor sizes, colours, markings, reel lengths and project-specific configurations can be reviewed for customization.

Project Support

Quality, Manufacturing & Export Support

From certification and cable testing to manufacturing and export delivery, TEBAOFLEX provides product-specific documentation, production support and shipment preparation for industrial cable projects.

01 / Documentation

Certifications & Quality Documentation

Quality management, product certification and compliance documentation can be reviewed according to product and project requirements.

TEBAOFLEX ISO 9001 quality management system certificate for industrial cable manufacturing
ISO 9001 Quality Management Quality management system documentation.
TEBAOFLEX VDE product certification for industrial and specialty cable products
VDE Product Certification Product certification and compliance documentation.
TEBAOFLEX UL cable certification and product compliance documentation
UL Certification Cable product compliance and certification documentation.
View Certifications & Documentation
02 / Testing

Cable Testing & Quality Inspection

Electrical, insulation and flame-performance testing supports quality verification for flexible, rubber, mining, industrial and specialty cable products according to applicable requirements.

TEBAOFLEX cable partial discharge and high voltage testing in shielded electrical test room
Partial Discharge & High-Voltage Testing Electrical testing supports insulation quality evaluation for applicable medium-voltage and specialty cable products.
TEBAOFLEX cable water immersion electrical testing equipment for insulation resistance and cable quality inspection
Water Immersion Electrical Testing Water-immersion testing supports evaluation of cable insulation and electrical performance under specified conditions.
TEBAOFLEX single cable vertical flame test chamber for flame retardant cable testing and quality inspection
Single Cable Vertical Flame Testing Flame testing supports evaluation of flame propagation performance for applicable cable constructions.
View Testing & Factory Videos
03 / Manufacturing

Cable Manufacturing & Processing

Production lines support planetary stranding and cabling, steel-wire armouring, take-up and reeling for heavy-duty, flexible and specialty cable constructions.

TEBAOFLEX heavy-duty cable planetary stranding and cabling production line for industrial and specialty cable manufacturing
Planetary Stranding & Cabling Planetary stranding equipment supports multi-core heavy-duty and flexible cable constructions.
TEBAOFLEX steel wire cable armouring machine for heavy-duty mining industrial and specialty cable manufacturing
Steel-Wire Cable Armouring Steel-wire armouring provides additional mechanical protection for applicable heavy-duty cable constructions.
TEBAOFLEX heavy-duty cable take-up and reeling production line for flexible rubber and industrial cable manufacturing
Cable Take-Up & Reeling Take-up and reeling equipment supports controlled handling of finished heavy-duty and specialty cable lengths.
View Cable Manufacturing Videos
04 / Export & Delivery

Export Packing & Delivery

Cable reel size, packing method, drum length and shipment preparation can be arranged according to cable dimensions, destination and handling requirements.

TEBAOFLEX industrial cable material flow and cable reel handling during production and packing
Material & Reel Handling Cable reels are prepared and handled according to product dimensions.
TEBAOFLEX industrial cable packing and export delivery preparation for overseas customers
Cable Packing Preparation Packing methods can be selected for project and export requirements.
TEBAOFLEX industrial cable reel container loading and export packing for international shipment
Container Loading Cable reels prepared for container loading and international shipment.
Discuss Packing & Delivery Requirements

Need a Project-Specific Cable Solution?

Share your voltage, conductor size, cable length, application and destination for review.

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