25kV High-Temperature Igniter Wire with Fluoropolymer Jacket
TEBAOFLEX high-temperature igniter wire is a flexible single-core solution for high-voltage ignition circuits where heat, flexing and chemical exposure must be considered together. Its nickel-plated copper conductor and specially compounded fluoropolymer jacket support reliable routing in burner, flare and industrial ignition equipment.
Because installation conditions vary, confirm the voltage, conductor size, bend path and ambient environment before specifying the cable. TEBAOFLEX can review your application requirements and help match a suitable construction.
Key Construction Features
- Nickel-plated copper conductor: supports high-temperature service and flexible installation.
- Fluoropolymer jacket: provides a durable outer layer for applications exposed to heat, chemicals, cutting and abrasion.
- Single-core design: suits dedicated ignition and high-voltage control connections.
Electrical and Mechanical Ratings
| Parameter | Specification |
|---|---|
| Voltage rating | 25 kV DC / 17 kV AC |
| Maximum conductor temperature | 250°C / 482°F |
| Static bending radius | 12 × cable overall diameter |
| Dynamic bending radius | 15 × cable overall diameter |
| Conductor | Nickel-plated copper |
| Jacket | Fluoropolymer |
| Standard reference | AWM Style 1911 |
| Compliance | RoHS compliant |
In addition, the fluoropolymer outer jacket is intended for demanding industrial routing where abrasion and chemical contact can affect ordinary cable constructions. However, final suitability should be confirmed against the actual fluid, temperature and installation conditions.
Typical Applications
- Industrial burner and furnace ignition systems
- Flare stack ignition circuits
- High-temperature process equipment
- Oil, gas and chemical facilities requiring a durable ignition lead
Listed 18 AWG Configuration
| Configuration | Nominal Overall Diameter | Approximate Weight | Jacket |
|---|---|---|---|
| 18 AWG, single conductor | 0.098 in | 41 lb per 1,000 ft | Fluoropolymer |
Selection Checklist
- Confirm the required DC or AC ignition voltage.
- Check the maximum conductor temperature and nearby heat sources.
- Allow for the specified bending radius during routing and maintenance.
- Share the conductor size, required length and exposure conditions for a technical review.
Request a Quote
Send TEBAOFLEX your voltage, conductor size, length, installation route and operating environment. Our team can help identify a suitable igniter-wire construction for your project. Contact TEBAOFLEX for a cable quotation.
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Frequently Asked Questions
What is this igniter wire designed for?
It is designed for high-voltage ignition circuits used in burners, flare systems and industrial process equipment.
What jacket material does it use?
This construction uses a fluoropolymer outer jacket.
Can TEBAOFLEX review a custom requirement?
Yes. Please provide the required voltage, conductor size, length, routing and operating environment for review.
