Mode 4 EV Charging PUR Cable
TEBAOFLEX Mode 4 EV Charging PUR Cable is a heavy-duty flexible DC charging cable for public and commercial electric vehicle charging systems. It is designed for Mode 4 high-power charging installations where the cable must withstand repeated handling, outdoor exposure, mechanical wear and demanding current loads.
The cable supports up to 1500V DC and uses flexible Class 6 copper power conductors with Class 5 control and pilot cores. A PUR-HF polyurethane halogen-free outer sheath provides mechanical protection and suitable performance in wet or outdoor charging environments.
Key Features
- Mode 4 DC fast-charging cable for electric vehicle charging infrastructure.
- Voltage rating up to 1500V DC.
- Test voltage: 3500V DC for power cores and 2000V control/pilot cores.
- Class 6 flexible copper power conductors.
- Class 5 flexible copper control and pilot cores with rubber insulation.
- EV1-2 rubber compound insulation.
- PUR-HF polyurethane halogen-free outer sheath.
- Operating temperature from -40 C to +90 C.
- Maximum short-circuit temperature: +160 C.
- Minimum bending radius: 5 x overall diameter.
- Maximum tensile load: 15 N/mm2.
Construction
| Component | Specification |
|---|---|
| Power conductor | Class 6 fine flexible copper |
| Power insulation | Rubber compound Type EV1-2 |
| Control and pilot cores | Class 5 flexible copper with rubber insulation |
| Outer sheath | PUR-HF polyurethane halogen-free |
| Sheath colors | Black or orange |
| Charging mode | Mode 4 DC charging |
Available Cable Sizes
| Construction | CC/CP signaling | Maximum DC current at 30 C | Nominal diameter | Nominal weight |
|---|---|---|---|---|
| 2 x 16 + 1G16 | 1x(6×1) | 99 A | 19.3 mm | 700 kg/km |
| 2 x 25 + 1G16 | 1x(6×1) | 131 A | 22.1 mm | 950 kg/km |
| 2 x 35 + 1G16 | 1x(6×1) | 162 A | 23.8 mm | 1150 kg/km |
| 2 x 50 + 1G25 | 1x(6×1) | 202 A | 27.7 mm | 1650 kg/km |
| 2 x 70 + 1G35 | 1x(6×1) | 250 A | 32.3 mm | 2250 kg/km |
| 2 x 95 + 1G50 | 1x(6×1) | 301 A | 37.3 mm | 3000 kg/km |
Current Rating Factors
| Ambient temperature | 30 C | 35 C | 40 C | 45 C | 50 C | 55 C |
|---|---|---|---|---|---|---|
| Current correction factor | 1.00 | 0.91 | 0.82 | 0.71 | 0.58 | 0.41 |
Applications
- Public DC fast-charging stations.
- Commercial and highway EV charging infrastructure.
- Permanent vehicle supply equipment installations.
- High-power electric vehicle charging systems.
- Outdoor charging equipment exposed to rain, abrasion and road contaminants.
Standards and Compliance
Reference standards shown for this cable include IEC 62893, EN 50620, ISO 61851, EN IEC 60228, IEC 60332-1-2, IEC 60811-403/4 and ISO 4892. Compliance and test requirements should be confirmed for the selected cable size, charging equipment and installation project.
The PUR-HF sheath is selected for halogen-free and low-corrosive-gas requirements. Final application approval should be based on the complete charging system design and applicable local regulations.
Request a Quote
Send the required charging voltage, current, cable construction, length, sheath color, installation method and quantity. TEBAOFLEX can recommend a suitable Mode 4 EV Charging PUR Cable for public, commercial or high-power electric vehicle charging projects.
Need a high-power EV charging cable? Submit your requirements to TEBAOFLEX technical support for a project-specific proposal.
