FHL2G Silicone Cable for Automotive Electric Powertrains
TEBAOFLEX FHL2G Silicone Cable is an unshielded flexible silicone rubber cable for automotive electric powertrain wiring and other demanding low-voltage electrical applications. The cable uses Class 6 fine flexible stranded copper conductors with SiR silicone rubber insulation and an orange sheath.
With a 0.6/1 kV voltage rating and an operating temperature range from -40 C to +180 C, FHL2G is designed for flexible power connections where thermal endurance, bendability and reliable current carrying capacity are required.
Key Features
- Unshielded cable for automotive electric powertrain applications.
- 0.6/1 kV voltage rating.
- Class 6 fine flexible stranded copper conductor.
- SiR silicone rubber insulation.
- Orange sheath for product identification.
- Operating temperature from -40 C to +180 C for 3000 hours.
- Short-term ageing performance up to +205 C for 240 hours.
- Static minimum bending radius: 2 x overall diameter.
- Dynamic minimum bending radius: 4 x overall diameter.
Dimensions and Part Numbers
| TEBAOFLEX size option | No. of cores | Nominal cross-sectional area | Conductor diameter | Insulation thickness | Overall diameter | Nominal weight |
|---|---|---|---|---|---|---|
| TEBAOFLEX FHL2G 35 mm2 | 1 | 35 mm2 | 8.5 mm | 1.04 mm | 11 mm | 350 g/m |
| TEBAOFLEX FHL2G 50 mm2 | 1 | 50 mm2 | 10.5 mm | 1.2 mm | 13.2 mm | 507 g/m |
Electrical Characteristics
| Cross-sectional area | Maximum DC resistance at 20 C | Current at 20 C | Current at 85 C | Current at 125 C | Current at 140 C |
|---|---|---|---|---|---|
| 35 mm2 | 0.527 ohm/km | 380 A | 330 A | 280 A | 260 A |
| 50 mm2 | 0.368 ohm/km | 485 A | 420 A | 360 A | 340 A |
Construction
- Conductor: Class 6 fine flexible stranded copper.
- Insulation: SiR silicone rubber.
- Sheath: Orange silicone cable sheath.
- Shielding: Unshielded construction.
Standards and Compliance
Reference standards and compliance information include LV 216-1 Table A.1, VW N 108 558 and DIN EN 13602. The cable is also presented with EN 50575 construction-product compliance information and references to the Low Voltage Directive 2014/35/EU, RoHS Directive 2015/65/EU and REACH Directive EC 1907/2006.
Testing and conformity should be confirmed for the exact cable size, vehicle platform and project specification before production or installation.
Applications
- Automotive electric powertrain wiring.
- High-current battery and inverter connections.
- Electric vehicle and hybrid vehicle electrical systems.
- High-temperature machinery and flexible power assemblies.
Request a Quote
Send the required cross-sectional area, cable length, current load, installation temperature, bending conditions and quantity. TEBAOFLEX can confirm the suitable FHL2G Silicone Cable size and prepare a project quotation.
Need a flexible silicone power cable? Submit your requirements to TEBAOFLEX technical support for a project-specific recommendation.
