Dredging Cable -3E — TEBAOFLEX MV Submersible Trailing Cable for Dredging Operations
What -3E Means
-3E designates a cable configuration with 3 earth conductors, providing redundant grounding for safety-critical dredging applications where the cable operates in conductive water environments. Unlike standard MV cables with a single or split earth, the -3E configuration ensures that if one earth conductor is damaged during trailing over the seabed, the remaining two maintain a safe ground path.
Dredging vs Standard Submersible Cable
| Feature | Standard Submersible Cable | Dredging Cable -3E |
|---|---|---|
| Primary Operation | Static pump immersion | Dynamic trailing along seabed |
| Earth Conductors | 1 or 2 | 3 |
| Outer Sheath | EPR or CM | Heavy-duty CM reinforced |
| Abrasion Requirement | Moderate | High (dragged over sediment/rock) |
| Tensile Load Rating | Varies | 15 N/mm² |
| Water Type | Fresh/sea water | Sea, brackish, sediment-laden water |
| Core Configuration | 3 power + 1-2 earth | 3 power + 3 earth |
| Mechanical Stress | Low to medium | High (trailing, twisting, chafing) |
Construction
| Layer | Material |
|---|---|
| Phase Conductors | Tinned copper, Class 5 (VDE 0295 / IEC 60228), extra-fine stranded |
| Inner Semi-Conductive Layer | Semi-conductive tape over conductor |
| Insulation | EPR 3GI3 quality rubber compound (DIN VDE 0207-20) |
| Outer Semi-Conductive Layer | Extruded semi-conductive rubber |
| Earth Conductors | 3 x tinned copper Class 5, distributed in interstices |
| Central Filler | Rubber compound on textile polyester support |
| Inner Sheath | EPR rubber compound (waterproofing, GM1b quality) |
| Screen | Tinned copper wire braid |
| Outer Sheath | CM (Chlorinated Polyethylene) rubber compound (5GM3 quality), Black |
Core Configuration: 3 Power + 3 Earth
Technical Specifications
| Parameter | Value |
|---|---|
| Rated Voltage (Uo/U) | 3.6/6kV — 6/10kV — 8.7/15kV — 12/20kV |
| Design Standard | Based on DIN VDE 0250-813 |
| Conductor Standard | VDE 0295 / IEC 60228 Class 5 |
| Max Water Depth | 300 meters |
| Max Conductor Temperature | +90°C |
| Max Short Circuit Temperature | +250°C |
| Ambient Temperature (Fixed) | -40°C to +80°C |
| Ambient Temperature (Mobile) | -25°C to +80°C |
| Max Tensile Load | 15 N/mm² (referred to total phase conductor cross-section) |
| Water Resistance | EN 50525-2-21 (AD8 condition) |
| Flame Retardant | IEC 60332-1-2 |
| Oil Resistance | IEC 60811-404 |
| Ozone Resistance | Yes |
| UV Resistance | Yes |
| Outer Sheath Colour | Black |
| Sheath Compound | CM (Chlorinated Polyethylene) / 5GM3 |
Dimensional Data
| Voltage | Cross Section (mm²) | Conductor Ø (mm) | OD min-max (mm) | Weight (kg/km) | Max Tensile (N) |
|---|---|---|---|---|---|
| 3.6/6kV | 3×25 + 3×25/3E | 6.8 | 43.4-45.1 | 2,830 | 1,125 |
| 3.6/6kV | 3×50 + 3×25/3E | 9.4 | 48.1-49.8 | 3,830 | 2,250 |
| 6/10kV | 3×70 + 3×35/3E | 11.2 | 53.7-56.1 | 5,000 | 3,150 |
| 8.7/15kV | 3×120 + 3×70/3E | 14.4 | 69.8-72.2 | 8,520 | 5,400 |
| 12/20kV | 3×95 + 3×50/3E | 12.7 | 69.8-72.2 | 7,740 | 4,275 |
Why -3E Is Critical for Dredging
| Dredging Hazard | Consequence | -3E Solution |
|---|---|---|
| Cable dragged over sharp coral/rock | Earth conductor cut, loss of ground path | 3 independent earths maintain ground even if 1-2 are damaged |
| Constant immersion in conductive seawater | Electrolysis and ground current leakage | Redundant earthing provides continuous protection |
| Twisting and kinking during trailing | Earth conductor fatigue fracture | 3 earths distributed in interstices reduce individual stress |
| Impact from dredge debris | Outer sheath penetration, water ingress | CM sheath + waterproof EPR inner sheath double barrier |
| Abrasion from suspended sediment | Outer sheath wear, gradual thinning | Heavy-duty CM compound with high abrasion resistance |
Standards and Certifications
| Standard | Scope |
|---|---|
| DIN VDE 0250-813 | Cable design and testing |
| IEC 60228 / VDE 0295 Class 5 | Flexible conductor |
| IEC 60332-1-2 | Flame retardant |
| IEC 60811-404 | Oil resistance |
| EN 50525-2-21 AD8 | Water resistance (permanent immersion) |
| RoHS | Compliance |
| ISO 9001:2015 | TEBAOFLEX quality management |
Application Environments
| Application | Cable Role |
|---|---|
| Cutter suction dredgers | Power supply to cutter drive and underwater pump motors |
| Trailing suction hopper dredgers | Trailing cable dragged along seabed behind drag head |
| Dredge pumps and booster stations | Submersible power feed to floating or submerged pump units |
| Floating pipelines and docks | Power and earth supply to floating equipment with constant water exposure |
| Waterway and port maintenance dredging | Temporary power supply for mobile dredging operations |
| Mining dredging operations | Power cable for dredging equipment in mining settling ponds |










