Product Overview & Applications
The (N)TMCGCW11Y UL is specifically designed for short-run power connections in switchgear and transformer installations where tight bending radii are required, as well as for heavy-duty mobile applications involving frequent reeling and unreeling cycles. Key applications include:
-
Mining Equipment: Power supply for heavy-duty mining machinery in reeling and trailing applications
-
Crane Systems: High-flexibility power cables for port cranes, intermodal cranes, and container cranes
-
Shore-to-Ship (ONS) Power Supply: Offshore power connections for vessels at port via energy chains or reeling operations
-
Energy Chains & Cable Carriers: Power supply for large electrical drives and applications via cable carrier systems
-
Transformer Connections: Flexible connections in switchgear or transformer houses with limited installation space
Model Code Breakdown
Based on the VDE standard designation, the model code provides key construction information:
| Code | Meaning |
|---|---|
| (N) | Compliant with German VDE standard (optional prefix) |
| T | Trailing/Reeling cable – designed for mobile and reeling applications |
| M | Mining cable – primary application sector |
| C | Screened cable – with metallic screen |
| G | Ground/earth conductor – integrated protective conductor |
| C | Copper wire screen – metallic screening layer |
| W | Weather/Oil resistant – suitable for outdoor and oil-exposed environments |
| 11Y | Thermoplastic Polyurethane (PUR) outer sheath – VDE Type 11Y designation |
| UL | UL certification – approved for North American market |
Core Structure & Technical Parameters
| Structural Component | Material/Specification | Characteristics |
|---|---|---|
| Conductor | Tinned copper, Class 5 flexible (IEC 60228) | High flexibility, corrosion resistance |
| Field Control | Inner and outer extruded semi-conductive rubber layers | Uniform electric field distribution, prevents partial discharge |
| Insulation | EPR (Ethylene Propylene Rubber), Type 3GI3 | Excellent electrical and thermal stability, 90°C continuous operation |
| Screen | Spirally applied tinned copper wires, ≥85% coverage | Electromagnetic shielding and grounding continuity |
| Outer Sheath | Thermoplastic Polyurethane (PUR) – VDE Type 11Y | Superior abrasion, oil, notch, and weather resistance; halogen-free |
| Sheath Color | Red (RAL 3000) | Enhanced visibility in dark underground environments |
Key Performance Specifications
| Parameter | Specification |
|---|---|
| Rated Voltage (U₀/U) | 3.6/6kV, 6/10kV, 8.7/15kV, 12/20kV, 14/25kV, 18/30kV |
| Temperature Range (Mobile) | -25°C to +80°C (max 90°C conductor) |
| Temperature Range (Fixed) | -40°C to +80°C |
| Max. Short Circuit Temp. | 200°C (conductor) |
| Minimum Bending Radius (Mobile) | 8 × Outer Diameter (6D for specialized configurations) |
| Minimum Bending Radius (Fixed) | 6 × Outer Diameter |
| Maximum Tensile Strength | 15 N/mm² |
| Reeling Speed (Typical) | Up to 240 m/min in cable carriers |
| Water Resistance | AD8 rating – permanent submersion up to 10 bar pressure |
Key Performance Advantages
Superior Abrasion & Notch Resistance
PUR/TPU sheath demonstrates approximately 70% lower abrasion loss compared to conventional elastomeric compounds, with tensile strength exceeding 40 N/mm² and elongation at break approaching 600%. This translates to significantly longer service life in abrasive mining and reeling applications.
Exceptional Flexibility
The (N)TMCGCW11Y offers tighter bending radii (6D-8D operational) compared to rubber-sheathed alternatives (8D-12D), allowing more compact reel drum designs and simplified installation in confined spaces.
Extended Temperature Performance
PUR/TPU sheath maintains reliability from -40°C to +125°C, providing an additional 35°C thermal margin compared to thermoset elastomer compounds, ensuring reliable performance in proximity to heat-generating equipment or in direct sunlight exposure.
Halogen-Free & Fire Safety
Zero halogen content (<0.5%) ensures minimal toxic gas and smoke emission during combustion, critical for underground mining applications and enclosed spaces.
High Reeling Speed Capability
Superior anti-kink properties and flexibility enable reeling speeds up to 240 m/min in specialized configurations, compared to 120 m/min for rubber-sheathed alternatives – essential for modern high-speed crane and mining operations.
UL Certification
Approved by UL (Underwriters Laboratories) for the North American market, ensuring compliance with international safety standards and facilitating global project procurement.
Applicable Standards
| Standard | Description |
|---|---|
| DIN VDE 0250-813 | Flexible trailing cables for power installation – overall design standard |
| IEC 60228 Class 5 | Conductor standard – flexible stranded copper |
| VDE 0482-332-1-2 / IEC 60332-1-2 | Single vertical flame propagation test |
| DIN EN 61034 / IEC 61034 | Smoke density measurement |
| DIN EN 50267 / IEC 60754 | Halogen-free testing – low toxic gas emission |
| EN 60811-404 | Oil resistance testing |
| UL Certification | North American market approval |
Available Voltage Ratings & Cross-Sections
The (N)TMCGCW11Y UL is available in the following representative configurations:
| Voltage Rating (U₀/U) | Conductor Sizes (mm²) | Reference Part No. |
|---|---|---|
| 3.6/6kV | 1×35/16 | 054848 |
| 6/10kV UL | 1×35/16, 1×95/16, 1×120/16, 1×150/25, 1×185/25, 1×240/25 | 053018, 054511, 054743, 054510, 054708, 054777 |
| 8.7/15kV UL | 1×150/25, 1×240/25 | 054794, 054795 |
| 12/20kV UL | 1×35/16, 1×150/25, 1×240/25 | 053019, 054778, 054779 |
