The 0361TQ BS 638 orange welding cable is a 100 V single-core cable for transmitting high current from welding equipment to the welding tool. Its flexible, tinned copper construction supports demanding workshop and production-line use.
Applications
This cable suits manual and automated line or spot welding, assembly lines, conveyor systems, machine-tool manufacturing, automotive production, shipbuilding, and other applications that need a flexible high-current connection.
Construction and Performance
- Tinned copper conductor: Class 6 extra-flexible construction from 16 mm² to 95 mm²; Class 5 flexible construction from 120 mm² upward.
- PET separator and EPR insulation support dependable cable construction.
- Orange HOFR sheath provides heat-, oil-, and flame-resistant protection.
- Flame-retardant performance is specified to IEC/EN 60332-1-2.
Technical Specifications
| Specification | Value |
|---|---|
| Product model | 0361TQ BS 638 |
| Rated voltage | 100 V; 450 V for suitably protected non-welding applications |
| Conductor | Tinned copper, Class 6 or Class 5 by cross-section |
| Separator | PET (polyester tape) |
| Insulation | EPR (ethylene propylene rubber) |
| Outer sheath | HOFR |
| Sheath colour | Orange |
| Temperature range, flexible | -20°C to +85°C |
| Minimum bending radius | 6 × overall diameter |
| Standards | EN 60228; flame retardant to IEC/EN 60332-1-2 |
Available Sizes and Ratings
| Cross-section | Conductor class | Covering thickness | Nominal overall diameter | Nominal weight |
|---|---|---|---|---|
| 16 mm² | Class 6 | 2.0 mm | 9.7 mm | 215 kg/km |
| 25 mm² | Class 6 | 2.0 mm | 11.2 mm | 305 kg/km |
| 35 mm² | Class 6 | 2.0 mm | 12.4 mm | 400 kg/km |
| 50 mm² | Class 6 | 2.0 mm | 14.3 mm | 587 kg/km |
| 70 mm² | Class 6 | 2.2 mm | 16.3 mm | 775 kg/km |
| 95 mm² | Class 6 | 2.4 mm | 18.6 mm | 1,040 kg/km |
| 120 mm² | Class 5 | 2.6 mm | 20.3 mm | 1,256 kg/km |
| 150 mm² | Class 5 | 2.8 mm | 22.6 mm | 1,360 kg/km |
| 185 mm² | Class 5 | 3.0 mm | 24.7 mm | 1,875 kg/km |
Selection Guidance
Select the cross-section according to the welding duty cycle, required current, installed length, and permitted voltage drop. Confirm final sizing and installation conditions with the project specification.
For a configuration, length, or delivery requirement, please request a quote from TEBAOFLEX CABLE.
