(N)TSCGEWOEU EMV FC — TEBAOFLEX Medium Voltage Frequency Converter Cable
The Challenge of Powering VFD Drives in Mining Environments
Frequency converters generate high-frequency harmonics and voltage spikes that can couple into adjacent circuits, cause bearing currents in motors, and interfere with control signals. In open-pit mines and material handling yards where draglines, excavators, and conveyor drives operate on VFD control, a standard MV trailing cable without adequate shielding will radiate electromagnetic interference, leading to drive faults, communication errors, and premature motor insulation failure. The TEBAOFLEX (N)TSCGEWOEU EMV FC is designed specifically to address this. Based on the proven (N)TSCGEWOEU platform, the EMV FC variant adds an optimized EMC shielding system that contains harmonic energy within the cable and prevents interference propagation.
What EMV FC Means
EMV stands for Elektromagnetische Verträglichkeit (EMC), and FC designates Frequency Converter application. The cable is constructed to meet the emission and immunity requirements of EN 61800-3 for variable speed drive systems, while retaining the full mechanical toughness required for mobile mining equipment.
| Design Feature | What It Does | Why It Matters for VFD |
|---|---|---|
| EMC Multi-Layer Screen System | Aluminium foil tape (100% coverage) + tinned copper braid (≥85% coverage) | Provides low-inductance return path for high-frequency harmonics, reducing common-mode currents on drive output |
| Symmetrical 3+3 Core Geometry | 3 power cores + 3 earth cores laid up with earth in interstices | Creates balanced electromagnetic field, minimizing differential-mode radiated emissions |
| Tinned Copper Class FS Conductor | Extra-fine stranded tinned copper | Superior flex life for reeling; tinning prevents oxidation at drive terminals |
| Anti-Torsion Polyester Braid | Vulcanized polyester thread braid between inner and outer sheath | Prevents screen layers from shifting under torsion, maintaining consistent EMC performance |
| Layer | Material |
|---|---|
| Phase Conductor | Extra-fine stranded tinned copper, Class FS |
| Insulation | High-grade EPR/HEPR compound (better than 3GI3 per VDE 0207-21) |
| Semi-Conductive Layers | Extruded inner and outer semi-conductive rubber, cold strippable |
| Earth Conductors | 3 x tinned copper Class 5, in core interstices |
| Central Filler | Semi-conductive compound on textile polyester support |
| Inner Sheath | EPR based 5GM3 rubber compound |
| EMC Screen | Aluminium foil laminate tape (100%) + tinned copper wire braid (≥85%) |
| Anti-Torsion Braid | Polyester thread braid, vulcanized bonded between sheaths |
| Outer Sheath | 5GM3 heavy-duty rubber compound, Red (RAL 3000) |
| Parameter | Value |
|---|---|
| Rated Voltage (Uo/U) | 3.6/6kV — 6/10kV — 8.7/15kV — 12/20kV |
| Design Standard | Based on DIN VDE 0250-813 |
| EMC Compliance | EN 61800-3 (adjustable speed power drive systems) |
| Conductor Standard | EN 60228 / VDE 0295 Class FS |
| Max Conductor Temperature | +90°C |
| Max Short Circuit Temperature | +250°C |
| Ambient Temperature (Fixed) | -40°C to +80°C |
| Ambient Temperature (Mobile) | -25°C to +80°C |
| Min Bending Radius (Fixed) | 6 x OD |
| Min Bending Radius (Flexing) | 10 x OD |
| Max Working Speed | 120 m/min |
| Max Torsional Stress | ±25°/m |
| Max Tensile Load | 20 N/mm² |
| Flame Retardant | IEC 60332-1-2 / EN 60332-1-2 |
| Ozone Resistant | IEC 60811-2-1 |
| Outer Sheath Colour | Red (standard RAL 3000) |
| Sheath Compound | 5GM3 per DIN VDE 0207-21 |
| Cross Section (mm²) 3.6/6kV | Outer Diameter (mm) | Weight (kg/km) |
|---|---|---|
| 3×25 + 3×16/3E | 42 | 3,200 |
| 3×35 + 3×16/3E | 45 | 3,800 |
| 3×50 + 3×25/3E | 49 | 4,500 |
| 3×70 + 3×35/3E | 53 | 5,500 |
| 3×95 + 3×50/3E | 58 | 6,800 |
| 3×120 + 3×70/3E | 63 | 8,200 |
| 3×150 + 3×70/3E | 68 | 9,800 |
Why Choose TEBAOFLEX (N)TSCGEWOEU EMV FC
TEBAOFLEX manufactures this cable in our ISO 9001 certified facility with full VDE compliance. Every drum is tested for conductor resistance, high voltage withstand, and screen continuity before dispatch. For frequency converter driven equipment in mining, port, and heavy industry, the EMV FC variant eliminates the need for external EMC filters in the drive output circuit — reducing system cost and commissioning time.
| Standard | Scope |
|---|---|
| DIN VDE 0250-813 | Cable design and testing |
| EN 61800-3 | EMC for power drive systems |
| IEC 60228 / EN 60228 Class FS | Flexible conductor |
| IEC 60332-1-2 | Flame retardant |
| IEC 60811-2-1 | Ozone resistance |
| IEC 60502 | Construction reference |
| RoHS | Compliance |
| ISO 9001:2015 | TEBAOFLEX quality management |
| Application | Equipment Type |
|---|---|
| Surface Mining | Draglines, rope shovels with VFD hoist/swing drives |
| Open-Pit Mining | Mobile crushers, conveyor drives |
| Stockyards & Ports | Stackers, reclaimers |
| Heavy Lifting | Large crane and gantry drives |
| Earthmoving | Excavator and dumper trailing cables |
| Dredging | Dredge pump drives |










